Thursday, August 16, 2012

Installed The SAE Connector On The Yamaha Vity


So I finally got around to doing everything I needed to do to make the Vity SAE-ready to allow me to connect the Garmin Zumo 660 directly to the scooter battery for power on long rides. First thing I had to do was to solder the positive exposed negative insulated SAE end to the exposed wires on the Zumo handlebar mount, which now looks like this (see below). After soldering I covered it with heat shrink tubing as well as red and black tape respectively as my soldering was a bit jagged.



Next, this part had to be fixed to the battery:



The two ring terminal ends get screwed on to the two terminals of the battery, which wasquite easy. However, the problem I came up against was how to get the SAE end (positive insulated negative exposed) out of the battery chamber so that I did not have to unscrew the battery cover each time I wanted to connect the zumo (and ride with the battery exposed). Luckily my Zumo was due for its first service so the very helpful workshop guy at George White's helped me out for free. The wire now goes out on the right side of the battery chamber (see the pair of wires on the right side of the photo below) and comes out of the right side panelling of the scooter, just in front of the exhaust.


I have put a polythene cover with a rubber band on the terminal to keep it dry when not in use. It is barely visible, which makes it convenient and hopefully vandal-proof.


Here's a picture of the whole setup. The Zumo is on the handlebar on the left, could not put it on the right as the right handlebar is the throttle. The wire from the handlebar mount with a soldered-on SAE end goes diagonally across to the right side panel where it connects on to the SAE end of the fused wire connected to the battery.


Finally it is all done and ready to use. Looking forward to long rides on the Vity without getting lost, finally!

[First Published 21 February 2010]

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